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Thread: The Rebuild

  1. #1
    Moderator chubb's Avatar
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    The Rebuild

    I wont show before and after pics because it will make me sad at how much I'm spending to get it all fixed up. Its actually not that bad

    I came off on at the 4 hour enduro race at wakefield park after Nelso's bike blew up and spat oil all over turn 10.

    My bike slid into Dan's bike as well. Not too bad damage, come in fix it up and went out again. The rain decided to spoil the party and went down into 5. That just made everything that was already damaged worse.

    Was not the best of races as I came in first in D grade 600 on the Saturday. Pretty happy with the efforts this year so far considering its my proper first race season where I didn't bin it on the qualifying session.



    Bike came back and I started work straight away. Stripped it all down and lucky to find that the GB covers came without damage! Score!!


    List of things broken;
    fairing stay
    clip ons
    rear rim has a dent
    rearset pieces
    and some fairing damage

    Marshy's clip ons does the job and no hesitation to order 2 replacement sets! They didn't snap on impact but bent instead which is good!


    Dent in the rear wheel.. Off to Alderton's to get repaired. Rim from metro cost $350!



    Got a spare set of rims for the R6 as well off ebay with discs and cush drives!

    My tyre warmers were burning out as well. They were the non digital Kaneg ones.. I wonder if I should buy another set from Pete or just get ones like Kelly has which are the Emtek ones that seem to work fine and decent-ish materials.

    Fairing stay off the Baxter's Engineering to get welded whilst I ordered a china made stay. For $50 bucks and $30 to weld, can't go too far wrong..

    Ordered replacement bits from IMS for the Gilles tooling rearsets. Beauty about these are you can order individual pieces to fix whatever that is broken.

    Also spoke to Stewie from SW Racing. My stock suspension components are not quite keeping up anymore. Bit the bullet and dropped some coin for these


    Now we wait and hopefully will be back out on the track in 2 to 3 weeks time! I've booked in for more Bernie Hatton's coaching in September! Looking forward to that!
    Last edited by chubb; 17-09-2013 at 05:04 PM.

  2. #2
    misguided youth Little Mick's Avatar
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    Didn't you have yrt suspension already?
    Life's too Short- YOLO!

  3. #3
    Moderator chubb's Avatar
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    They did the rear shock.

  4. #4
    Mmmmmm, nice shiny new bouncy bits!!!
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  5. #5
    Looks like it was lucky you had the tank sliders on too!!
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  6. #6
    Moderator chubb's Avatar
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    Yes they did the job they were designed for.

    Hopfully the bouncy bits work better with me and I can go faster!!

  7. #7
    riding fast is a mind game!
    if new suspension gives your brain confidence then it's money well spent
    Last edited by Mstevo; 09-08-2013 at 08:30 PM.
    2007 Yamaha FZ1 Championship winner (2012) (the tank)
    2007 Yamaha FZ1 Road bike
    2005 KTM 450 EXC (fun bike)
    2005 Yamaha R1 Class winner 2014

  8. #8
    Moderator chubb's Avatar
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    Fairing stay welded



  9. #9
    Ooooh nice shiny bouncy bits Good to seeit all coming together

  10. #10
    Quote Originally Posted by chubb View Post
    Fairing stay welded

    What year/model is your R6? I remember buying a CF faring stay for mine for $110 but it turned out to be for the 08 (mine was the 06) and it didn't fit on the farings... it was light as though.

  11. #11
    Moderator chubb's Avatar
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    09

  12. #12
    Moderator chubb's Avatar
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    Got some fairings fitted up.. looks like a bike now


    Also Aldo did a great job fixing up the rear wheel. Phew money saved as opposed to a new second hand wheel. Will post up a pic when I take one

  13. #13
    Quote Originally Posted by Mr.Ed View Post
    What year/model is your R6? I remember buying a CF faring stay for mine for $110 but it turned out to be for the 08 (mine was the 06) and it didn't fit on the farings... it was light as though.
    Still got it, Ed? I'll take it off your hands....
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  14. #14
    Believe it or not sold it not too long ago... I had on ebay for ages and no one ever bought it. Had it on the sister site and etc... not a bite. Same thing on FX. Then I put it on ebay and it sold in like 2hs! Go figure.

  15. #15
    Moderator chubb's Avatar
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    Aldo wheel all fixed.. nothing that man cant do
    Last edited by chubb; 17-09-2013 at 05:05 PM.

  16. #16
    Quote Originally Posted by chubb View Post
    Aldo wheel all fixed.. nothing that man cant do
    He's a dead-set miracle worker!!
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  17. #17
    he sure is

  18. #18
    Moderator chubb's Avatar
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    These are in the mail on the way to me!!


  19. #19

  20. #20
    misguided youth Little Mick's Avatar
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    Life's too Short- YOLO!

  21. #21
    Moderator Baddie's Avatar
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    Yes love them levers...



    Uploaded with ImageShack.us


    but be aware you need to buy as an extra the piece needed to activate the a clutch switch if the R6 has one???




    Uploaded with ImageShack.us

  22. #22
    Moderator chubb's Avatar
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    Disconnected that switch for the clutch so it will start in any gear.


  23. #23
    Quote Originally Posted by chubb View Post
    Disconnected that switch for the clutch so it will start in any gear.

    My mechanic did that for me on the suzi

    however I have since discovered that it puts the ECU in safe mode and I only get 75% power. bloody gixxers, I am going to have to re-activate it tonight

  24. #24
    Moderator chubb's Avatar
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    wheee got them levers today in the mail..

    fukkkk they look nice!

  25. #25
    Quote Originally Posted by chubb View Post
    wheee got them levers today in the mail..

    fukkkk they look nice!
    hooray!

  26. #26
    Moderator chubb's Avatar
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    The suspension is off to Stewie..

    Work your wonders!!

  27. #27
    Senior Member dan's Avatar
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    Quote Originally Posted by Negrogrande View Post
    My mechanic did that for me on the suzi

    however I have since discovered that it puts the ECU in safe mode and I only get 75% power. bloody gixxers, I am going to have to re-activate it tonight
    You need to install a relay to trick the ECU. I've done it on mine. When in back on my computer ill find a link explaining how to do it and post it up.
    do a burnout

  28. #28
    Senior Member dan's Avatar
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    It's real easy. Probably cost $5 in total with the parts from Jaycar.

    http://forums.13x.com/showthread.php?t=250801

  29. #29
    Quote Originally Posted by dan View Post
    It's real easy. Probably cost $5 in total with the parts from Jaycar.

    http://forums.13x.com/showthread.php?t=250801
    Thanks Dan, I am a retard with electrics, I bought a rocker switch intending to do the fan mod..
    plastic bag from jaycar remains unopened. still trying to figure out how to get rid of my LH switchblock

    I just went through that link and it solves both of my problems. I will give it a go next week (I have already paid for Friday so actually want to make it out on track)

    mechanical stuff doesn't bother me however (go figure) I rebuilt my RS125 gearbox with a haynes manual but wiring a switch = a big no-no
    Last edited by Negrogrande; 09-09-2013 at 04:57 PM. Reason: Spelling, I am getting dumber by the minute

  30. #30
    Moderator chubb's Avatar
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    Stewie called and said my forks are getting done tonight and I've asked him to pretty please post it via express so I can try to get in on the upcoming ARDC day.

    Can't wait to try the new bouncy bits and the new tyres..

    Gonna be a good day if I can get in on the Friday to set up my bike since it will be a lot quieter

  31. #31
    Senior Member dan's Avatar
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    Quote Originally Posted by Negrogrande View Post
    Thanks Dan, I am a retard with electrics, I bought a rocker switch intending to do the fan mod..
    plastic bag from jaycar remains unopened. still trying to figure out how to get rid of my LH switchblock

    I just went through that link and it solves both of my problems. I will give it a go next week (I have already paid for Friday so actually want to make it out on track)

    mechanical stuff doesn't bother me however (go figure) I rebuilt my RS125 gearbox with a haynes manual but wiring a switch = a big no-no
    I don't think at any point it renders the bike unstartable so I would recommend giving it a bash and see how you go - especially if the other option is only 75% power!

  32. #32
    Moderator chubb's Avatar
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    These turned up at work today.. It was a nice surprise.. I can get to work on the bike now.

    Last edited by chubb; 17-09-2013 at 05:05 PM.

  33. #33
    ok ok...

    hahaha

  34. #34
    Mmmmmmm, shiny bouncy bits!! Nice!

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  35. #35
    Moderator chubb's Avatar
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    now just need to spend more time on the track and chase the really really fast guys..

  36. #36
    Nice Rancell

  37. #37
    Moderator chubb's Avatar
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    Almost done...



    Installed the forks and the new shock. Swapped the 46 sprocket in favour for the 45.

    Just got to mount the dash back charge the battery and it will be ready for next week's shakedown. Looking forward to it

    Last edited by chubb; 17-09-2013 at 05:06 PM.

  38. #38
    Excellent mate!! It should handle great now.
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  39. #39
    Moderator chubb's Avatar
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    All systems go!

    Last edited by chubb; 17-09-2013 at 05:07 PM.

  40. #40
    Looks good! A rattle can wouldn't go astray....
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  41. #41
    Senior Member Saturnalian's Avatar
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    Looking awesome Rancell. Can't wait to see it go flying past me soon.

    J.

  42. #42
    Moderator chubb's Avatar
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    Cheers Jamie!

    I'm happy with the end result. Took a while and lots of money but in the end I'm happy!

    3 more days before I'm out on track

  43. #43
    Senior Member Saturnalian's Avatar
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    Quote Originally Posted by chubb View Post
    Cheers Jamie!

    I'm happy with the end result. Took a while and lots of money but in the end I'm happy!

    3 more days before I'm out on track
    Awesome. I'll see you at St George !!

  44. #44
    Senior Member dan's Avatar
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    Quote Originally Posted by Marshy View Post
    Looks good! A rattle can wouldn't go astray....
    Give me a yell if you need any advice on rattle can race paint haha
    do a burnout

  45. #45
    Moderator chubb's Avatar
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    Old man was a panel beater so I got plenty of experience

  46. #46
    Quote Originally Posted by dan View Post
    It's real easy. Probably cost $5 in total with the parts from Jaycar.

    http://forums.13x.com/showthread.php?t=250801
    thanks again for that link I did it and it worked perfectly.

    Cheers

  47. #47
    Quote Originally Posted by dan View Post
    Give me a yell if you need any advice on rattle can race paint haha
    Or not! We will call you, dan, for advice on what not to do!
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  48. #48
    Senior Member dan's Avatar
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    I am the poster boy for what not to do.
    do a burnout

  49. #49
    Moderator chubb's Avatar
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    The new bouncies work well

    Solid front end

    Needs fine tuning still

  50. #50
    Moderator chubb's Avatar
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    All packed ready for tomorrow

    Got to try and sort out this new front end
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